Ravik Engineers Private Limited
Ravik Engineers Private Limited

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Soco Tube Bending Machine

Soco tube bending machine available: hydraulic, nc, nc/mp, cnc multi axis control models click here for more details. In addition to the durable and finish standards and rigid construction, these also have superior performance and low maintenance costs. The offered bending machines ca be availed in a comprehensive range of CNC, NC and Hydraulic for 16mm Diameter onwards.

Left And Right Tube Bending Machine

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Left And Right Tube Bending Machine
  • Left And Right Tube Bending Machine
  • Left And Right Tube Bending Machine
  • Left And Right Tube Bending Machine
  • +8 Left And Right Tube Bending Machine
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Product Details:
Capacity2 Ton
ModelSB-32X7A-2S-V-U, SB-32X9A-2S-V-U
PowerElectric
Gross Weight3500 kg
Machine Dimension4770 X 1520 X 1480 mm
Max Collet Feeding Length Stroke2800
Max Tube Length with Mandrel3750 mm
Max Draw Bending Radius120 mm
Max Bending Angle190 Degree
Bending Accuracy+/-0.1 Degree
Rotation Accuracy+/-0.1 Degree
Feeding Accuracy+/- 0.1 mm
Max Punching Hole8 x 1.5t mm( Optional)

The new SOCO CNC Tube Bender combines Draw + Roll + Dual Direction Bending Way technology. This line is especially suitable for complex parts and shapes, such as automotive exhaust pipe, health care and fitness equipment. It equipped with 7 - 10 electric CNC axes, 2+2 bending stacks and uses SOCO''s unique DGT technology (Direct Gear Transmission).

It may also be optionally provided with Automatic Loaders ( AF / AFM / ROBOTS ) and Automatic Unloaders ( AUL / ROBOTS ) for full automation. This semes tube bender can offer one of highest performance solutions available in the market.

Specification
Specifications / ModelSB-32X7A-2S-V-U,
SB-32X9A-2S-V-U
Max. Mid Steel Capacity ( mm ) (OR 1.5D )32.0 X 1.6t
Max. Stainless Capacity (mm / ( all 1.5D )30.0 x 1.Ot
Max. Hot Bending Capacity ( mm ) (No Mandrel )32.0 X 2.Ot x CLR9.OD
25.4 X 1.5t x CLR6.OD
Max. Bending Radius Difference ( R1-R2)38
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Left and Right Tube Bending Machine

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Left and Right Tube Bending Machine
  • Left and Right Tube Bending Machine
  • Left and Right Tube Bending Machine
  • Left and Right Tube Bending Machine
  • +6 Left and Right Tube Bending Machine
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Product Details:
Capacity3 Ton
Power SourceElectric
ModelSB-52X10A-2S-V-U
Gross Weight6000 kg
Machine Dimension5550 X 2820 X 2600 mm
Max Collet Feeding Length Stroke3000
Max Tube Length with Mandrel4500
Max Draw Bending Radius180 mm
Max Bending Angle190 Degree
Bending Accuracy+/-0.1 Degree
Rotation Accuracy+/-0.1 Degree
Feeding Accuracy+/- 0.1 mm
Max Punching HoleOptional

This CNC tube bender series is features an all electric tube benders which is equipped with Left + Right Bending Technology for maximum flexibility and minimal interference, with capacity up to O.D. 50.8 mm

Machine Features
  • Left + Right bending capabilities in the same cycle
  • All Electric ( 7 ~ 10 Electric Servo Control Axis)
  • DGT technology - Gear Transmission Bending for Highest Speed and Accuracy
  • Easy Programming - Setup a part in the same way as a single directional bend
  • Automatic mandrel lubrication
  • Touch Screen with IPC ( Industrial PC)
  • Multi-stacks + Multi-Radius
  • iz(intelligent interface) software and operation interface

Options
  • Automatic Loaders ( AF / AFM / ROBOTS )
  • Automatic Unloaders ( AUL / ROBOTS)
  • Seam Detectors
  • Punching
  • Safety Carpet

Specification

Specifications / ModelSB-52X10A-2S-V-U
Max. Mid Steel Capacity ( mm ) (OR 1.5D ) 50.8 X 2.Ot
Max. Stainless Capacity (mm / ( all 1.5D )42.7 x 1.65t
Max. Hot Bending Capacity ( mm ) (No Mandrel ) 50.8 X 2.Ot x CLR7.OD
Max. Bending Radius Difference ( R1-R2)50
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Double Tube Cutting Machine

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Double Tube Cutting Machine
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Product Details:
ModelSA-80CNC-ST
PhaseThree Phase
Dimension7210x2235x1950 mm
Standard Width800 mm
Loading Capacity1700 kg
Loading Material Length3000 - 3200 mm
Weight 3000 kg

Automation
  • 2 Electric Servo Axis- Feeding and Cutting
  • M6 - Automatic loading magazine for tubing up to 6 meters in length
  • Automatic single or double tube loading, feeding and cutting
  • Automatic separation of working pieces vs.cropcuts
  • Positive & Gripper feed

Dynamic Cutting
  • Automatic speed variation through entire cut
  • Automatic variation for single tube, double tubes or single solid bar

Highest Production
  • Suitable for non-stop, 24 hours operation
  • Single or Dual Tubes Cutting
  • Speed Inverter System

Flexibility and ease of use
  • Touch screen system for operation, file editing and storage
  • Self-diagnostics and error display on-screen for troubleshooting

Precision

  • +/-0.05 mm ~ 0.1 mm length tolerance (single tube cutting)
  • Electric servo Feeding
  • Electric servo Cutting
  • Floating feeding carriage


Superior Design = Longer Blade Life

  • Patented backlash eliminating system
  • Dual Linear Guide Vertical Slides for the Cutting Head, ensuring smooth cutting and longer blade life.
  • High efficiency gearbox with patented brake system
  • High pressure blade cooling system


SOCO i2 Controls

  • Automatic calculationof dynamic cut speed
  • Graphical Interface
  • Large file storage DB
  • Fast setup time


Cutting Efficiency
Example 1

  • saw Blade Hss saw Blade
  • Work Piece Mild Steel
  • 0.038.1 mm x 4t x 29 mm (Length)
  • Per Cut2Tubes
  • Cycle Time 5 +/- 1 sec


Example 2

  • Saw Blade HSS Saw Blade
  • Work Piece Mild Steel
  • 0.0.25.1 mm x 2t x 50 mm (Length)
  • Per Cut 2 Tubes
  • Cycle Time 4 +/- 1 sec


Additional Information:

  • Item Code: SA-80CNC-ST
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    Draw Banding Machine

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    Draw Banding Machine
    • Draw Banding Machine
    • Draw Banding Machine
    • Draw Banding Machine
    • +2 Draw Banding Machine
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    Product Details:
    Feeding Speed10 m/min
    Power SourceElectric
    Voltage220 V
    Frequency60 Hz
    PhaseThree Phase
    ApplicationIndustrial

    SOCO's unique DGT technology (Direct Gear Transmission) is the worldwide patented bending system that brings you the most efficient and stable bending process, offering the highest accuracy and repeatability in draw and roll bending.

    The Advantages of DGT
    • Chain free transmission
    • Built-in gearbox with direct connection to electric servo
    • Highest transmission performance (90%+ efficiency)
    • High bending accuracy ( +- 0.05 Degree - +- 0.1 Degree)
    • Low noise level
    • Maximum Working Area = Minimal Interference
    • Elongated neck for superior clearance
    • Compact bending head
    • Side carriage and bending head

    Software and Operation Interface
    SOCO bending range is available with an Industrial PC (IPC) + Touch Screen (TS version). Here are some of the features included

    Software Features
    • Automatic springback compensation
    • Recapturing function for short lengths
    • Data entry for both XYZ and YBC coordinates
    • XYZ to YBC coordinates conversion
    • YBC to XYZ coordinates conversion
    • Arm return programming mode (Overmode)
    • Arc Radius calculator for large radius bending
    • Carriage Boost settings' page for 1D Bending
    • Ability to use Positive and Gripper Mode Feeding in the same part
    • File management for parts and tooling
    • Data storage of files 2 million files 50 bends per file ) (= )
    • 30 display and rotation of parts
    • Mirroring and image reversal of parts
    • Ability to edit files while Bending
    • Windows platform
    • Self diagnostics + Error messages display
    • Connection and Auto compensation to CMM systems ( *1' )
    • Simultaneous opening of files ( 4 files at one time )
    • Programmable mandrel extraction and mandrel lubrication
    • Individually programmable axes
    • Multiple built-in action and bending sequences
    • Built-in internet connection for Remote troubleshooting

    Options
    • Bending interference and collision simulator
    • Report system for Production Management

    Additional Information:

  • Item Code: SB-19X3A-2S
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    NC Control Hydraulic Tube Bending Machine

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    NC Control Hydraulic Tube Bending Machine
    • NC Control Hydraulic Tube Bending Machine
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    • NC Control Hydraulic Tube Bending Machine
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    Product Brochure
    Product Details:
    Usage/ApplicationIndustrial
    Max Bending Angle (Degrees)185-190 Degree
    Automation GradeAutomatic
    Max Bending Radius150-200 mm, 200-250 mm, 250-600 mm
    ModelSB-38NC
    Numberof Band Per Tube9 Bends

    The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high bending accuracy and cost effectiveness. it is the practical semi-automatic solution for small to medium productions. Up to 9 programmable bends and 4/ 8 length stoppers.

    SB-38NC
    NC controlled tube bender with Touch Screen. and capacity up to (2138.1 mm. Hydraulic draw bending

    Machine Features:
    • NC control unit with Touch Screen
    • Up to 9 programmable bends
    • Easy operation interface and enable easy data input
    • Large program capacity storage
    • High bending accuracy up to +/- 0.15 Degree
    • Self diagnosis & error messages on-screen display
    • Hydraulic clamping with optional pressure die assist
    • Suitable for various materials such as steel, stainless, aluminum and copper
    • 4 or 8 length stoppers ( Optional )
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    Soco Tube Bending Machine

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    Soco Tube Bending Machine
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    Product Details:
    Capacity5 ton
    MaterialStainless Steel
    Max Bending Radius100-150 mm
    Weight320 Kg
    Motor2-5 HP
    Tube DiameterUpto 2 Inch

    Owing to the expertise of our team of experienced professionals, we are able to offer an exclusive range of Soco Tube Bending Machine. This machine finds wide application use in various stone companies, and hard machine sectors. The provided machine is obtainable in different version having helpful configuration to raise the production meter high. Operator friendly control panel and the hard tooth jaw chunking makes every metal sheet, metal bar, rod, tubes and pipes cut into desired requirement efficiently. In addition, clients can get the machine within stipulated time frame from us.

    Features:
    • Robust construction
    • Resistant to corrosion
    • Sharp tooth
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    Left And Right Tube Bending Machine

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    Left And Right Tube Bending Machine
    • Left And Right Tube Bending Machine
    • Left And Right Tube Bending Machine
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    Product Details:
    Automatic ModeAutomatic
    ModelSB-30X5A-3S-U
    Gross Weight2000 kg
    Max Collet Feeding Length Stroke1950
    Max Tube Length with Mandrel2800 mm
    Max Draw Bending Radius120 mm
    Bending Accuracy+/- 0.1 Degree
    Rotation Accuracy+/- 0.1 Degree
    Feeding Accuracy+/- 0.1 mm
    Machine Dimension3890 x 950 x 1200 mm

    Left & Right Tube Bender 5 Electric Servo Controlled Axis
    The new SOCO CNC Tube Bender is part of the " i - Reverse 30 " Line, which is equipped with Left + Right Bending Technology for maximum flexibility and minimal interference. The " i - Reverse 30 " line is especially suitable for complex parts and shapes, such as automotive head rests, fuel lines, heating and cooling systems. It is equipped with 5 electric CNC axes, 3 bending stacks and uses SOCO''s unique DGT technology (Direct Gear Transmission).

    It may also be optionally provided with Automatic Loaders (AB. Groove and Seam Detection systems and Automatic Unloaders (AUD for full automation. SOCO " i - Reverse " series tube benders can offer one of highest performance solutions available in the market

    5 servo electric / proportional servo controlled axis
    • Feeding ( Y )
    • Rotation ( B )
    • Bending ( C )
    • Bending Head Horizontal Movement ( X )
    • Bending Die Rotation ( C1 )

    SB-30X5A-3S-U (i-Reverse 30)
    CNC tube bender with capacity up to 30mm, 5 Electric axes and 1- 3 stacks Of tooling. May be equipped with optional Automatic Loading System (AF) and Automatic Unloading System (AUD

    Machine Features

    • Left + Right Bending Capabilities in the same cycle
    • DGT technology 7 Gear Transmission Bending for Highest Speed and Accuracy
    • Easy Programming - Setup a part in the same way as a single directional bend
    • Elongated bending neck for maximum working area a 5 Electric servo controlled axes
    • 2 speeds + Early mandrel extraction
    • Automatic Groove Detection System for ensure the tube in right direction before bending (Optional)
    • Automatic mandrel lubrication
    • Touch Screen with IPC ( Industrial PC )
    • Multistacks + Multi''Radius
    • Independent pressure die system for each bending stack
    • Optional Automatic Loaders ( AF ), Groove and Seam Detectors and Automatic Unloaders ( AUL)

    Specification

    Specifications / ModelSB-30X5A-3S-U
    Mild Steel Capacity (mm) ( CLR 1.5D) 30.0 0 1.5t
    Stainless Capacity (mm) (CLR 1.5D)30.0 x 1 .Ot
    Bending DirectionLeft + Right
    Max. Bending Radius Difference ( R1-R2)50
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    Double Head Tube Benders

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    Double Head Tube Benders
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    Product Details:
    Max Bending Angle185 Degree
    Max Bending Radius180 mm
    Power SourceElectric
    Frequency50 Hz
    ModelTB-38
    Max Mild Steel Capacity38.1 x 2.0t x CLR2.5D mm
    Max Stainless Steel Capacity31.75 x 2.0t x CLR2.5D mm
    Head Rotation0-90 Degree
    Length B etween Two Shafts196 ~ 1700 mm
    Max Number of Multiple Tube Bending25.4mm x 2 tubes,16.0mm x 3 tubes
    Gross Weight1400 kg
    Machine Dimension2570 x 1020 x 1560 mm

    Chosen for its unparalleled productivity, the TB series of compression tube bender is able to make 2 bends x 1-3 tubes simultaneously.

    Here are some of the advantages of this Globally Patented design
    • Standard with 90 Degree head rotation for 3D bending
    • Stationary clamps to maintain the tube in position before bending
    • Patented arc movement of bending heads results in the highest production rates available forany tube bending machine
    • Lowest setup times with quick change tooling design and readout for length and angle settings
    • Production speed 3.8 seconds - 25.4mm x 2t x 90 Degree, 2 tubes at one time
    • PLC control for easy operation and maintenance
    • 90 Degree head rotation allows for completion of 3 Dimensional parts
    • Full-cycle bending & half-cycle bending
    • Individual bending angle setting for each bend head
    • Readouts for setting of bending angles and straight distances between bends
    • May bend 2 bends and 1-3 tubes simultaneously (25.4mm x 2 tubes) (16.0mm x 3 tubes)
    • Center distance between bends from 196mm to1700mm
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    CNC Tube Banding Machine

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    CNC Tube Banding Machine
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    Product Details:
    Motor Power10 HP, 4 HP
    Automation GradeAutomatic
    Voltage (Volt)380 V
    Frequency (Hertz)60 Hz
    Power SourceElectric
    PhaseThree Phase
    ModelSB-90X5B-1S-2S

    With models that extend up to El168mm capacity. the 8000 OMB SB series tube bender brings the optimal tube bending power and accuracy solutions for the automotive, trucking. buses. boiler. ship building and other heavy industries.

    Software Features
    • Automatic springback compensation
    • Recapturing function for short lengths
    • Data entry for both XYZ and YBC coordinates
    • XYZ to YBC coordinates conversion
    • YBC to XYZ coordinates conversion
    • Arm return programming mode (Overmode)
    • Arc Radius calculator for large radius bending
    • Carriage Boost settings'' page for 1D Bending
    • Ability to use Positive and Gripper Mode Feeding in the same part
    • File management for parts and tooling
    • Data storage of files 2 million files 50 bends per file ) (= )
    • 30 display and rotation of parts
    • Mirroring and image reversal of parts
    • Ability to edit files while Bending
    • Windows platform
    • Self diagnostics + Error messages display
    • Connection and Auto compensation to CMM systems ( *1'' )
    • Simultaneous opening of files ( 4 files at one time )
    • Programmable mandrel extraction and mandrel lubrication
    • Individually programmable axes
    • Multiple built-in action and bending sequences
    • Built-in internet connection for Remote troubleshooting
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    Electric Tube Bender Machine

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    Electric Tube Bender Machine
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    Product Details:
    MaterialStainless Steel
    Power Consumptionelectric
    Automatic ModeAutomatic
    Power SourceElectric
    Max Bending Radius150-200 mm
    Automation GradeAutomatic

    Details
    • The Double Blade Shearing System allows for automation of bending and cutting processes in one machine, from a single tube
    • This system creates the least amount of cutting deformation, enabling the nished part to be immediately used for a subsequent process without having to calibrate or deburr it
    • By bending and cutting continuously. there is virtually no waste between bends, saving vast amounts of material per year
    • Savings on space, manpower. machinery and material, while increasing production rates
    • Higher precision and quality in nished parts. as the bent part does not need to be manually taken to a separate machine to be cut into pieces on a semi-automatic saw
    • The software allows for programming up 4 different parts on the same stock material, maximizing utilization of the complete tube.
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    NC Electric Tube Bending Machine

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    NC Electric Tube Bending Machine
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    Product Details:
    Bending MaterialTube
    Automatic ModeAutomatic
    Power SourceElectric
    ModelISB-76M
    Min OD6 mm (1/4")
    Max OD76.2 mm (3" Tube or 2.5" Sch. 40 Pipe)
    Min CLR2D (Depending on OD to Wall ratio )
    Max CLR381 mm (15")
    File Storage30 Programs x 10 Bends
    Dimensions780 mm x 520 mm x 1300 mm
    Weight215 kgs

    Performance :
    • 3" Bending Capacity for Tube and 2.5" Sch.40 Pipe
    • Fully Electric and Gear Driven Bending System for best
    • accuracy and pollution-free environment
    • NC Controlled Bending Axis for Repeatability up to +1-0.2 Degrees
    • Two Speeds Bending for superior bending finish
    • Suitable for all types of tube materials and various shapes, as well as different production volumes
    • Applicable in multiple industries, such as furniture, architectural, construction, plumbing, automotive and shipyards.

    Software and Controls :
    • NC System with Touchpad Screen and Programmable Bending Angle
    • Recordable Clamping (counterbend) Tool Position, with detection and message if the tool is not set up in the correct position
    • Bending Angles up to 180 Degrees (or optional 210 Degrees)
    • Large File Storage System with up to 30 programs with 10 bends each
    • Intuitive Screen and Springback compensation controls
    • Auto and Manual operation modes, with diagnostics and easy troubleshooting
    • Quick Bend Angle Shortcuts for 45, 90 and 135 Degrees

    Tooling :
    • Quick Change Tooling and Intuitive Setup, with almost no hand tools necessary
    • 5 Minutes toot change for most sizes
    • May be equipped with cast tools or steel tooling (other special tooling material are optional )

    Operation :
    • Virtually Maintenance Free
    • Mobile System with handle and wheels allows easy transportation
    • All major machine components are easily replaceable and available
    • Optional Foot Pedal allows virtually hands free operation
    • Upgradable to 2 Axis Positioning System with Rotation Device (optional)
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    SB Oil Tube Banding Machine

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    SB Oil Tube Banding Machine
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    Product Details:
    Max Mild Steel Capacity 8x0.7t mm x CLR3.OD
    Max Tube Length4000 mm
    Bending Radius15-35 mm (CLR)
    Max Bending Angle160 Degree
    Nubler of Bend Per Tube49
    Gross Weight3500 kg
    Machine Dimension4900 x 1150 x 1450 mm

    The SOCO SB-Oil Tube master is a dedicated CNC Brake Line bender, designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and performance in its range.

    Automation :
    • 3 Electric Axis controlling bending, time rotation and carriage movement
    • Automatic bending head reversal lleft-to-rightl when reaching central clamping area. providing a fuly automatic cycle for the entire bending process
    • Optional Automatic Loading and Unloading Interface

    Performance :
    • Centralized clamping and rotation system for true simultaneous moving of all axis
    • Lowest cycle times because of mininal number of moving parts
    • Suitable for brake line tubing up to 4000mm (Optional 5000 mm).

    Unparalleled Speed:
    • 35 snds for 14 bends
    • 100 seconds for 40 bends

    Maximum Working Area = Minimal Interference
    • No iiterference with machine bed
    • No conventional bending arm
    • No pressure die and wiper die seat interferences
    • Central clamping and rotation away from bending zone
    • Overmode (Arm Return Mode) capabilities

    Software :
    • May program up to 49 bends per part, with on-screen 3D part display
    • Data entry for both XYZ and YBC coordinates
    • Overmode (Arm Return Mode) offers flexibility to offset each bend and avoid bending interferences.
    • Integrated Automatic Bending Compensation and Reverse Engineering of bends when connected to CMM Measuring systems
    • Connection to Local Area Network ( LAN l I Optional )
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    Double Tube End Chamfering Machine

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    Double Tube End Chamfering Machine
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    Product Details:
    Model NumberDEF-FA/85SS+BTM
    Frequency (Hz)50 Hz
    ApplicationIndustrial
    Material Stainless steel
    Working Length25 - 300 mm
    Capacity85 mm
    LoadingFully Automatic

    The DEF series is ideal for chamfering short working lengths (25mm - 300 mm). With an optional BTM, the machines offer a completely automatic loading, feeding and chamfering process. This range is suitable for clean and even chamfer both ends of the tube, as well as radius (round) chamfering and / or chamfering the inside outside (I/O) and face of the material. It may also be used for outside chamfering of solid bars .

    DEF Series Machine Features:
    Automation :
    • Fully automatic chamfering system, with 2 types of loading magazine:
    • Rack - Sliding Magazine ( Standard )
    • BTM - Bundle Loading Magazine (Optional )
    • External and intemal chamfering with facing in one process for double sides of tube, with optional radius (round) chamfering.

    Versatility And Range :
    • Working length can be as short as 25mm up to 300mm
    • Diameter ranges from 12mm 85mm
    • Suitable for Tube and Solid Bars, and materials such as steel, stainless, copper and aluminum (with speed inverter)
    • Ability to 1/0 chamfer as deep as 15mm
    • Suitable for 1/0 Chamfering, Facing, Centering, Deep Chamfering and Radius Chamfering

    Performance :
    • Cycle Tmes as short as 3 seconds
    • Patented feeding system for the work piece, ensuring a smooth process throughout
    • The rigid tool seat has been designed for durability, with easily fixable tool bits for longer working life
    • 2 steps chamfering process
    • First speed ---- Fast approach for time saving
    • Second speed - Infinitely adjustable chamfering speed for smooth finish
    • The length tolerance of each working piece can be controlled within +/- 0.1 mm through a cutting speed adjustment system
    • The machine bed''s heavy casting and head stock can absorb working vibrations, providing a continuous and stable operation
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