Soco Tube Bending Machine

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• The Double Blade Shearing System allows for automation of bending and cutting processes in one machine, from a single tube
• This system creates the least amount of cutting deformation, enabling the nished part to be immediately used for a subsequent process without having to calibrate or deburr it
• By bending and cutting continuously. there is virtually no waste between bends, saving vast amounts of material per year
• Savings on space, manpower. machinery and material, while increasing production rates
• Higher precision and quality in nished parts. as the bent part does not need to be manually taken to a separate machine to be cut into pieces on a semi-automatic saw
• The software allows for programming up 4 different parts on the same stock material, maximizing utilization of the complete tube.

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• Standard with 90 Degree head rotation for 3D bending
• Stationary clamps to maintain the tube in position before bending
• Patented arc movement of bending heads results in the highest production rates available forany tube bending machine
• Lowest setup times with quick change tooling design and readout for length and angle settings
• Production speed 3.8 seconds - 25.4mm x 2t x 90 Degree, 2 tubes at one time
• PLC control for easy operation and maintenance
• 90 Degree head rotation allows for completion of 3 Dimensional parts
• Full-cycle bending & half-cycle bending
• Individual bending angle setting for each bend head
• Readouts for setting of bending angles and straight distances between bends
• May bend 2 bends and 1-3 tubes simultaneously (25.4mm x 2 tubes) (16.0mm x 3 tubes)
• Center distance between bends from 196mm to1700mm

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• 3" Bending Capacity for Tube and 2.5" Sch.40 Pipe
• Fully Electric and Gear Driven Bending System for best
• accuracy and pollution-free environment
• NC Controlled Bending Axis for Repeatability up to +1-0.2 Degrees
• Two Speeds Bending for superior bending finish
• Suitable for all types of tube materials and various shapes, as well as different production volumes
• Applicable in multiple industries, such as furniture, architectural, construction, plumbing, automotive and shipyards.

• NC System with Touchpad Screen and Programmable Bending Angle
• Recordable Clamping (counterbend) Tool Position, with detection and message if the tool is not set up in the correct position
• Bending Angles up to 180 Degrees (or optional 210 Degrees)
• Large File Storage System with up to 30 programs with 10 bends each
• Intuitive Screen and Springback compensation controls
• Auto and Manual operation modes, with diagnostics and easy troubleshooting
• Quick Bend Angle Shortcuts for 45, 90 and 135 Degrees

• Quick Change Tooling and Intuitive Setup, with almost no hand tools necessary
• 5 Minutes toot change for most sizes
• May be equipped with cast tools or steel tooling (other special tooling material are optional )

• Virtually Maintenance Free
• Mobile System with handle and wheels allows easy transportation
• All major machine components are easily replaceable and available
• Optional Foot Pedal allows virtually hands free operation
• Upgradable to 2 Axis Positioning System with Rotation Device (optional)

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• Fully automatic chamfering system, with 2 types of loading magazine:
• Rack - Sliding Magazine ( Standard )
• BTM - Bundle Loading Magazine (Optional )
• External and intemal chamfering with facing in one process for double sides of tube, with optional radius (round) chamfering.

• Working length can be as short as 25mm up to 300mm
• Diameter ranges from 12mm 85mm
• Suitable for Tube and Solid Bars, and materials such as steel, stainless, copper and aluminum (with speed inverter)
• Ability to 1/0 chamfer as deep as 15mm
• Suitable for 1/0 Chamfering, Facing, Centering, Deep Chamfering and Radius Chamfering

• Cycle Tmes as short as 3 seconds
• Patented feeding system for the work piece, ensuring a smooth process throughout
• The rigid tool seat has been designed for durability, with easily fixable tool bits for longer working life
• 2 steps chamfering process
• First speed ---- Fast approach for time saving
• Second speed - Infinitely adjustable chamfering speed for smooth finish
• The length tolerance of each working piece can be controlled within +/- 0.1 mm through a cutting speed adjustment system
• The machine bed''s heavy casting and head stock can absorb working vibrations, providing a continuous and stable operation

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• 2 Electric Servo Axis- Feeding and Cutting
• M6 - Automatic loading magazine for tubing up to 6 meters in length
• Automatic single or double tube loading, feeding and cutting
• Automatic separation of working pieces vs.cropcuts
• Positive & Gripper feed

• Automatic speed variation through entire cut
• Automatic variation for single tube, double tubes or single solid bar

• Suitable for non-stop, 24 hours operation
• Single or Dual Tubes Cutting
• Speed Inverter System

• Touch screen system for operation, file editing and storage
• Self-diagnostics and error display on-screen for troubleshooting

Precision

• +/-0.05 mm ~ 0.1 mm length tolerance (single tube cutting)
• Electric servo Feeding
• Electric servo Cutting
• Floating feeding carriage

Superior Design = Longer Blade Life

• Patented backlash eliminating system
• Dual Linear Guide Vertical Slides for the Cutting Head, ensuring smooth cutting and longer blade life.
• High efficiency gearbox with patented brake system
• High pressure blade cooling system

SOCO i2 Controls

• Automatic calculationof dynamic cut speed
• Graphical Interface
• Large file storage DB
• Fast setup time

Cutting Efficiency
Example 1

• saw Blade Hss saw Blade
• Work Piece Mild Steel
• 0.038.1 mm x 4t x 29 mm (Length)
• Per Cut2Tubes
• Cycle Time 5 +/- 1 sec

Example 2

• Saw Blade HSS Saw Blade
• Work Piece Mild Steel
• 0.0.25.1 mm x 2t x 50 mm (Length)
• Per Cut 2 Tubes
• Cycle Time 4 +/- 1 sec

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• Chain free transmission
• Built-in gearbox with direct connection to electric servo
• Highest transmission performance (90%+ efficiency)
• High bending accuracy ( +- 0.05 Degree - +- 0.1 Degree)
• Low noise level
• Maximum Working Area = Minimal Interference
• Elongated neck for superior clearance
• Compact bending head
• Side carriage and bending head

• Automatic springback compensation
• Recapturing function for short lengths
• Data entry for both XYZ and YBC coordinates
• XYZ to YBC coordinates conversion
• YBC to XYZ coordinates conversion
• Arm return programming mode (Overmode)
• Arc Radius calculator for large radius bending
• Carriage Boost settings' page for 1D Bending
• Ability to use Positive and Gripper Mode Feeding in the same part
• File management for parts and tooling
• Data storage of files 2 million files 50 bends per file ) (= )
• 30 display and rotation of parts
• Mirroring and image reversal of parts
• Ability to edit files while Bending
• Windows platform
• Self diagnostics + Error messages display
• Connection and Auto compensation to CMM systems ( *1' )
• Simultaneous opening of files ( 4 files at one time )
• Programmable mandrel extraction and mandrel lubrication
• Individually programmable axes
• Multiple built-in action and bending sequences
• Built-in internet connection for Remote troubleshooting

• Bending interference and collision simulator
• Report system for Production Management

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